Automotive
Motorcycling
MACHISMO500
Owner's Manual

Owner's Manual - 2007 Royal Enfield Machismo 500 Chrome

Introduction

Congratulations on owning the 2007 Royal Enfield Machismo 500 Chrome. This classic motorcycle blends retro styling with robust performance, making it a prized possession for enthusiasts. This manual provides essential details about maintenance, specifications, and riding tips.


Technical Specifications

  • Engine Type: 499cc, single-cylinder, 4-stroke
  • Cooling System: Air-cooled
  • Power Output: 22 HP @ 5500 RPM
  • Torque: 40.85 Nm @ 3000 RPM
  • Fuel System: Carburetor
  • Transmission: 5-speed, manual
  • Front Suspension: Telescopic fork
  • Rear Suspension: Twin shock absorbers
  • Brakes:
    • Front: Disc
    • Rear: Drum
  • Fuel Tank Capacity: 14.5 liters
  • Weight: 187 kg
  • Battery: 12V, 14Ah

Controls & Instrumentation

  • Ignition: Key-operated with a push-button start (electric) and kick-start backup.
  • Speedometer: Analog with an odometer.
  • Fuel Gauge: Analog indicator.
  • Indicator & Light Switches:
    • Left Handlebar: Horn, turn signals, high/low beam.
    • Right Handlebar: Engine kill switch, electric start.

Maintenance Guide

1. Engine Oil & Filter

  • Recommended Oil: 15W-50 API SL grade (Semi-synthetic).
  • Change Interval: Every 3,000 km or 3 months.
  • Oil Capacity: ~2.25L
  • Filter Replacement: With every oil change.

2. Chain Maintenance

  • Lubrication: Every 500 km.
  • Tension Adjustment: Maintain 20-25mm slack.

3. Spark Plug

  • Type: NGK BPR5ES or equivalent.
  • Gap: 0.7 - 0.8 mm.
  • Replacement: Every 10,000 km.

4. Brake System

  • Front Disc Brake Fluid: DOT 3 or DOT 4.
  • Rear Drum Brake: Adjust cable tension as required.

5. Battery & Electrical

  • Battery Type: Lead-acid (12V, 14Ah).
  • Check Terminals: Monthly for corrosion.
  • Charging System: Ensure proper charging voltage (13.5V - 14.5V).

Riding & Safety Tips

  • Pre-Ride Check:
    • Inspect tire pressure (Front: 26 PSI, Rear: 32 PSI).
    • Check oil and coolant levels.
    • Ensure brakes function properly.
  • Running-In Period (First 2,000 km):
    • Keep RPMs below 4,000.
    • Avoid aggressive acceleration.
  • Fuel Type: Unleaded petrol (91 Octane or higher).
  • Long-Term Storage:
    • Drain fuel from the carburetor.
    • Disconnect battery.
    • Store in a dry place, covering it to prevent dust buildup.

Troubleshooting Guide

IssuePossible CauseSolution
Engine won’t startWeak batteryCharge/replace battery
Excessive vibrationLoose engine mountsTighten bolts
Brake fadeContaminated brake fluidFlush and replace
Poor mileageClogged air filterClean or replace air filter

Conclusion

Regular maintenance and proper riding habits will ensure your Royal Enfield Machismo 500 remains reliable and enjoyable for years to come. Enjoy the classic thump and ride safely!

🚀 Happy Riding!

Last updated on March 30, 2025